Rectangular Chute Bend Drawing Package
Type the sizes of a segmented rectangular chute bend on the drawing and get a seven-sheet drawing set, as PDF and DXF, with cut files for the cheek, wrappers and flange, all in millimetres or inches.
Dimensions
The generator opens full screen and you type the sizes on the drawing. It needs JavaScript; if you are reading this, it is off or still loading.
- Inside width (in the bend plane)
- Inside depth (square to the bend)
- Centreline radius
- Turn
- Pieces (2 = single mitre)
- Straight on each end
- Plate thickness
- Flange land width
- Flange thickness
- Bolt hole diameter
- Largest bolt spacing
- Title block: company, project, drawing number, designed / drawn / checked, date
Results
- General arrangement with bill of material
- General notes
- C1 cheek (side wall) with ordinate table
- H1, T1 wrappers, developed, with fold table
- E1 end flange
- Welding details
- Assembly
Plus four cut DXFs, a manifest and the checking script, in one ZIP.
Preview
How this tool is verified
- The cut files are checked by a separate Python script using ezdxf, an independent DXF library: equal turns at every joint, piece lengths against the segmented-bend geometry, leg lengths from the intersection point, wrapper widths and fold positions, flange opening, land and hole spacing, and each part's area and mass against the bill of material in manifest.json (the script reads the cut files, not the sheets). The script is in every ZIP, so you can run it too.
- Tests run that script on six bends, from a 30° mitre to a 180° return, with the cut files in millimetres and in inches, and write all seven sheets of each bend to PDF and DXF.
- The sample set on this page is the generator's own output; a test fails if it differs by one byte.
The method, the reports and the responsibility boundary are on the Verification page.
Built by Ruthen Systems
Free, with no account, and the dimensions you type stay in your browser (unless you choose to attach them to a mistake report). If a result looks wrong, or the option your shop needs is missing, say so — reports of a wrong result are dealt with first.
Report a problem or request a toolAssumptions and limits
Read these before you cut anything. They describe exactly what this tool does and does not account for.
- A rectangular chute turning in one plane, made as a segmented bend: two flat side walls (cheeks) and two strips (heel and throat wrappers) brake-formed at each joint, with a straight leg of the same section on each end.
- Sizes are inside sizes. The cheeks stand proud of the wrappers by one plate thickness so the outside fillet weld has a ledge; the wrappers are developed at mid-thickness.
- Each end flange slips over its leg and sits back from the chute end. Bolt holes are spaced equally on each side, no wider than the largest spacing you set.
- Plate thickness, welds, bolts and any liner or wear plate are not sized for load, wear or flow. The set needs review by a licensed professional engineer for the intended use.
- Steel grade and finish are left for the purchaser, and tolerances for purchaser and fabricator to agree; the notes sheet says so.
- No DWG file: the drawing-set DXF opens in AutoCAD and other CAD programs and can be saved as DWG there.
Output is a planning and fabrication aid. You are responsible for verifying dimensions, tolerances and material behaviour before production — full disclaimer.
Worked example
The sample: 600 × 400 mm inside, 90° turn on a 900 mm centreline radius in 5 pieces, 150 mm straight on each end, 6 mm plate, and 10 mm flanges with a 60 mm land and Ø14 holes at most 150 apart.
Its cut files pass all 26 checks of the script (output): for example, each of the four joints turns 22.5°, both cheek legs measure 1050 mm from the intersection point (900 × tan 45° + 150), and the flange opening of 626 × 414 clears the chute's outside of 624 × 412 by 1 mm a side. Total steel: 188.51 kg.
Method
A segmented bend turns through the total angle in equal steps: with n pieces there are n − 1 joints, each turning the total angle divided by n − 1; along the centreline each end piece is half a middle piece, plus the straight leg. The cheek is the flat outline of that bend plus the straight legs; the wrappers are its heel and throat edges measured at the wrappers' mid-thickness, laid out flat as strips with a fold line at each joint.
Each sheet is one list of lines, arcs, text and tables. Three writers turn it into the picture on the screen, the PDF and the DXF, so all three are made from the same data. The sizes on the drawing are the boxes you type into.
How it was built and checked: the case study. For round pipe, the segmented (lobster-back) elbow calculator.
Questions
What is in the download?
One ZIP: the seven-sheet drawing set as a PDF and as a DXF (the same sheets), four cut DXFs named by drawing number (cheek, heel wrapper, throat wrapper, end flange), a manifest with the sizes, a Python script that checks the cut files, and a README.
Where are the side walls?
The side walls are the cheeks, item C1, two per bend: sheet 3 has the cheek with an ordinate table, and it has its own cut file. The heel and throat wrappers close the outside and inside of the bend between them.
How many pieces should the bend have?
Two pieces make a single mitre. More pieces make a smoother turn with smaller folds; the generator refuses a split where any one joint would turn 90° or more.
Are my sizes sent anywhere?
No. The drawing and the ZIP are made in your browser. The site counts that a drawing was made or downloaded, and whether in millimetres or inches; never the sizes or the title block. The sizes are sent only if you send a “Found a mistake?” report and tick the box to attach them.
Why does it refuse some sizes?
Because the parts would not work: a centreline radius so small that the cheek’s inside edge folds back on itself, a flange land too narrow for its holes, a bolt spacing under three hole diameters, or a flange thinner than the chute. The bar above the drawing says which, in plain words.
Missing an option?
A different datum, an offset, a shop allowance, another shape altogether — say what this tool does not cover yet. Requests decide what gets built next, and a report of a wrong result is dealt with before anything new.
Rather have the whole job done — drawings, cut files, the shop documentation, mistakes caught before cutting? Quoted per job: how we help shops.
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