Fabrication and CAD calculators
Each tool runs entirely in your browser. Nothing you type is sent anywhere, there is no account, and the DXF is generated on your own machine.
Calculators for the developments a fabrication shop redraws most often. Seven unfold sheet metal and plate: a single bend and a multi-bend open profile (flat length and bend positions from the flange datum you actually dimension to), a box or tray blank, a cone or frustum, a large cone split into segments that fit your plate, the blank for a rolled cylinder, and a sphere or dome built from zones. Three more give the bend data behind them: your own K-factor from a test bend, bend deduction or allowance charts for any thickness, radius and angle, and an estimate of the press brake force. Four handle pipe and plate layout: wrap-around templates for angled pipe ends and pipe-to-pipe saddles, segmented (lobster-back) elbows with a cut list and a template for every piece, pipe offsets (simple and rolling), and bolt circle (PCD) hole coordinates. Three develop transitions: a rectangular hopper or duct transition into its four flat panels, a square- or rectangle-to-round into one exact flat pattern — both centred or offset — and an eccentric (offset) reducer between two round ends. And two are references: a sheet-metal gauge chart and a metal weight calculator, every value traced to a US government source.
All of them work in millimetres or inches; the thirteen that draw a part show the geometry before you commit to it and export DXF R12 with the unit recorded in the file. Bend allowance uses a K-factor you set and can see; nothing about thickness, springback or shop allowances is applied behind your back. Each tool lists what it does not account for — see the tool disclaimer — and how it is verified is on the Verification page.
Available now
All 19 tools on the roadmap are built.
Cone / Frustum Configurator
Flat pattern with inside/outside dimension basis, plate-roll or press-brake forming, bend angles and out-of-round — plus a clean DXF.
Open the tool →Hopper & Transition Builder
Develop a rectangular hopper or duct transition into four flat panels — centred or offset — with exact developed geometry and a DXF per panel.
Open the tool →Pipe Cut Template Builder
Wrap-around templates for angled pipe ends and pipe-to-pipe saddles, with the export deviation stated rather than assumed.
Open the tool →Segmented (Lobster-Back) Elbow Calculator
Mitred elbows from straight pipe or rolled sheet: cut angle, heel and throat lengths, a cut list for one pipe, and 1:1 templates plus DXF for each piece.
Open the tool →Square / Rectangle to Round Transition
One exact flat pattern for a square-to-round or rectangle-to-round, centred or offset — with true lengths, corner bend lines and a DXF.
Open the tool →Eccentric (Offset) Reducer Flat Pattern
Flat on one side or any offset: one exact flat pattern for an eccentric reducer or oblique cone, a true-length table for hand layout, and a DXF.
Open the tool →Sheet Metal Profile Builder
Build a multi-bend open profile from segments and bends. Live formed section, live flat pattern, and a DXF blank with a directed centreline per bend.
Open the tool →Rolled Cylinder Blank Calculator
Blank length for a rolled cylinder or shell course from the inside, outside or mean diameter and the plate thickness, with a seam gap and a DXF.
Open the tool →Box and Tray Blank Calculator
The flat blank for a sheet metal tray or open box: blank size from the outside dimensions and bend deductions, bend lines, corner notches and a DXF.
Open the tool →Sphere and Dome in Zones
Flat patterns for a sphere or dome built from zones: each band developed as a cone frustum on the chords, a flat crown disc, every pattern radius and angle, and a DXF.
Open the tool →Pipe Offset Calculator (Simple and Rolling)
Travel, run and cut length for simple and rolling pipe offsets at any fitting angle, with the constants and cut-length rule from the US Army pipe-fitting manual.
Open the tool →Metal Weight Calculator (Plate, Tube, Bar)
Weight of plate and sheet, discs and rings, tube and pipe, and round bar — per piece and per quantity — with every density traced to a US government document.
Open the tool →Sheet Metal Gauge Chart and Converter
What a gauge number means in inches and millimetres for steel and aluminium, what a galvanized gauge weighs, both ways — every value traced to a US government source.
Open the tool →Cone in Segments (Multi-Piece Cone)
A cone too big for one plate, split into identical segments: give a count or your plate size, get one segment’s size, angle and chords, and a DXF.
Open the tool →Single Bend Flat Pattern Configurator
Flat length and bend line from your finished flanges — with an explicit datum, a formed section you can check against, and a DXF blank.
Open the tool →Press Brake Tonnage Calculator
An estimate of the force for a 90° air bend from thickness, die opening, bend length and material: kN, metric and US tons, whole bend and per length, with how far to trust it.
Open the tool →K-Factor Calculator (from a Test Bend)
Bend a strip, measure it, and get your own K-factor — with the bend allowance and deduction it implies, and how far a measuring error would move it.
Open the tool →Bend Deduction & Allowance Chart
Your own bend deduction, allowance or setback chart for one thickness and K: any radii, any angles, mm or inch, with a CSV download.
Open the tool →Flange / Bolt Circle DXF Generator
Lay out a bolt circle from OD, ID, PCD, hole size and count. Get exact hole coordinates and a DXF with centrelines.
Open the tool →The same, by hand
Step-by-step guides to the textbook methods behind the tools, with worked examples and the books they come from.
- How to lay out an eccentric reducer by hand
- How to lay out a square-to-round by hand
- How to lay out a cone or frustum by hand
- How to lay out a pipe saddle template by hand
- How to lay out a lobster-back elbow by hand
- How to work out the flat length of a bent part
- How to lay out a bolt circle by hand
- How to lay out a rectangular hopper by hand
- How much force does a bend take? Press brake tonnage by hand
- How short can a flange be? Minimum flange length for air bending
- How to find your K-factor from a test bend
- How to work out the weight of steel plate by hand
- How long a blank does a rolled cylinder need?
- How to work out a pipe offset by hand
- What a sheet metal gauge number means
- How to lay out a sheet metal box or tray by hand
- How to lay out a sphere or dome in zones by hand
Missing a tool?
Tell us which development you still redraw by hand. Requests decide what gets built next — and a report of a wrong result is dealt with before anything new.